Thanks to our professional expertise and the diversity of medical devices we have developed, registered and produced over several decades, we are proud to bring together a pool of skills within a human-sized structure capable of extraordinary responsiveness.

Located between Vevey and Saint-Imier in Switzerland, we have assembled a multidisciplinary team able to support your projects from the initial idea through to completion.

Our three main activities are laboratory production (gels, powders, liquids, pastes, cements), mechanical production (instruments and more) and thermoplastic injection process (containers, cannula, tips).

As a matter of fact, we are able to offer you the possibility to manufacture all your products within our two facilities — Produits Dentaires SA and Cemiplast SA — from formulation to packaging itself, including instruments and delivery devices designed to provide the user with an optimal experience when using your clinical solutions.

What we offer

Our services

A complete industrialization of your product or production transfer for an existing product (implementation or scale-up of the production line)

Development of customized tools, optimization of existing processes or equipments

Packaging definition, optimization and integration (including possible manufacturing through plastic injection thanks to Cemiplast’s expertise)

Process validation and associated documentation management according to our Quality Management System

360° LAB

We are specialized in liquid, powder and paste development, manufacturing and packaging, offering full support from concept to market launch.

Adaptability

We provide versatile solutions for production and handling liquids, powders, and pastes, with batch sizes ranging from 1’000 to 20’000 units, allowing you to scale production according to your business needs.

Our diverse packaging capabilities include syringes, jars, compules, capsules and tubes, offering tailored solutions for various formats. With automated machines packaging up to 2’000 bottles per hour, along with semi-automatic and manual processes for smaller batches, we ensure flexibility and cost-efficiency. Whether for custom formats or specific production, we adapt to meet your specific requirements.

Quality

We specialize in manufacturing with a technical expertise ensuring excellence in every step.

Our key focus areas integrate risk management activities according to ISO 13485, guaranteeing seamless alignment between customer requirements and our Quality Management System (QMS). We translate these needs into internal quality processes, managing production records and certificates of analysis.

Facilities

Raw materials and product management

  • Requests for quotes on raw materials as well as purchases and stocks management
  • Raw material analysis (QA release)
  • Storage management:
    • 200 m² of storage space (temperature monitoring)
    • Refrigerated space (2-8°C)
    • Management of caustic, corrosive, toxic and flammable materials
    • Currently handling 90 different raw materials, including expiration date management

Production environment

ISO 7/8 Cleanroom (ZEC)

  • 110 m² / 5 production zones (1 UV-protected area)
  • 24/7 monitoring (pressure / temperature / relative humidity)
  • Microbiological analysis (air, working surfaces, floor)
  • Annual qualification of the cleanroom
  • Sterilization capability for utensils/tools

Controlled Environment Zone (ZoPP)

  • 180 m² / 8 flexible production zones (monitoring: pressure / temperature / relative humidity)

Services

Physicochemical analysis

In-process

  • Temperature / pH measurement
  • Conductivity measurement
  • Viscosity measurement
  • Refractive index measurement
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Quality Control Laboratory

  • IR (Infrared spectroscopy) / HPLC (High performance liquid chromatography)
  • Chemical analysis : titration analysis method / pH / conductimetry
  • LOD (Loss-on-Drying test) / Sulfated ash determination
  • Setting time measurements
  • Microbiology

Manufacturing and packing of products

Manufacturing

Weighing

  • Precision weighing scales (10 mg to 60 kg)
  • Human-machine interface for digital recording of weighing

Liquids preparation

  • Mechanical or magnetic agitation, mixing and homogenizing
  • Heating (hot plates, ovens) according to specific needs
  • 50L / 100L tank mixing with cooling, heating, vacuum, anchor agitation and disperser
  • pH adjustment
  • Filtration at atmospheric pressure

Powders

  • Calcination until 1200°C
  • Particle size reduction (grinding, milling)
  • Mixing and homogenization (planetary movement, vibrating sieves)

Viscous pastes

  • Manual mixing
  • Rolling (homogenization)

Packing

Primary Packaging

  • Automatic liquid filling (bottles: 8, 15, 30, 100 mL) with sealing and labeling (custom data printing)
  • Semi-automatic liquid filling (bottles over 100 mL)
  • Semi-automatic powder filling (bottles: 30 mL with 5 to 50 g of product) with sealing and labeling (custom data printing)
  • Manual powder filling (from 50 to 1’000 g)
  • Semi-automatic and manual filling of gels (max viscosity 10’000 mPa.s), pastes (jars: 7 to 20 mL), syringes (0.3 to 5 mL) and aluminum tubes (8 to 25 g) with crimp sealing
  • Weight control according to required tolerances with batch statistics monitoring

Secondary Packaging

  • Aluminium pouches packaging with thermosealing machine
  • Boxing including integration of accessories, documents and user manual (IFU)
  • Stamping and/or labeling of cartons and aluminium pouches
  • Capability to produce custom labels

360° Mechanical

Thanks to our expertise in dental instrument development, our historical know-how in machining parts, and our network of specialists, we can support you in the production of your mechanical components.

Our services

  • Subcontracting for machining parts, bar turning, etc.
  • Finishing (mechanical reworking, surface finishing)
  • Manual assembly / subassembly processing
  • Product primary and secondary packaging (bagging, boxing, cartoning, blistering)
  • Customized labeling management, including creation and verification of UDI (Unique Device Identification
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360° INJECTION SOLUTIONS

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Injection moulding with added value

Cemiplast supports you in the development and production of injection-molded thermoplastic products.
Our project-oriented approach meets the increasing demands of innovation-focused businesses.

  • support during the development of your plastic parts and medical devices,
  • industrialisation support,
  • production management,
  • meeting the technical and regulatory requirements (ISO 13485 certification).

The Cemiplast approach

At Cemiplast, we ensure complete mastery of your project by considering every stage of the product life cycle.
Our expertise guarantees seamless technical integration and implementation tailored to your specific needs.

From conception to production, we anticipate future volumes, economic imperatives, and regulatory constraints to optimize development. Fully aware of industry challenges, we are well-versed in MDR requirements, ensuring compliance in the manufacturing of your medical devices.

Location

The company benefits from its location in a specialist high-tech environment, within Technology Park III in Saint-Imier (Bernese Jura, Switzerland).

Know-how and partnerships

In order to be able to stand out from the crowd and offer innovative solutions, Cemiplast has opted to team up with Swiss tertiary institutions and first-class mouldmakers.

According to your requirements, we provide the necessary assistance in your product’s key creation stages:

  • 3D design and development of the part,
  • prototyping (aesthetic and functional),
  • advice on choosing materials and processes,
  • qualification of processes, validation of parts,
  • solutions and advice for the primary packaging,
  • production, assembly, packing, testing.

Manufacturing

Expertise: micro-injection, insert overmolding, assembly, primary packaging, production management in a controlled environment (cleanroom ISO 7)

  • Request for quotes on raw materials as well as purchases and stocks management
  • Preparation of mixtures
  • Dosing of colorants (by weight)
  • Molding of classic and technical thermoplastic materials (injected materials: PE, PP, PPS, PSU, PEI, POM, PEEK, ABS, ABS/PC, PC, MABS, PMMA, TPE)
  • Capability to integrate injection moulding, assembly, inspection, testing, control and packaging processes, adaptable to the needs of your project
  • Compliance with regulatory requirements and standards (ISO 13485 medical certification)

Facilities

  • Injection molding machine: 7 presses ranging from 25 to 100T (hybrid and electric presses, 2 bi-injection presses)
  • ISO 7 Cleanroom (ZEC) : 2×25 m², 24/7 monitoring (pressure / temperature / relative humidity), microbiological analysis (air, work surfaces, floor)

They trust us

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PD DENTAL logo
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Official partner of the Winegrower’s Festival

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300,000 textured injection-moulded plastic glasses, specially designed and produced for the Winegrowers’ Festival, an exceptional product for an extraordinary event in Vevey, Switzerland.

Contact us

You need one of our BtoB solutions, in laboratory production, mechanical production or thermoplastic injection?

Let’s get in touch!